Premium Laminated Carbon Fiber Sheets — Custom Sizes & Thicknesses
CA Composites’ carbon fiber sheets are manufactured using the heat press lamination method, using exclusively high-strength aerospace-grade carbon fiber prepregs. The result is a dense, void-free panel with exceptional flatness, surface finish, and mechanical properties — suitable for the most demanding structural and precision applications.
Available in a wide range of standard thicknesses and panel sizes, with fully custom dimensions available on request for OEM and bulk orders.
Specifications
| Parameter | Details |
|---|---|
| Standard Thicknesses | 0.3 mm, 0.5 mm, 1 mm, 2 mm, 3 mm, 5 mm, 8 mm, 20 mm, 50 mm (custom available) |
| Standard Panel Sizes | 400×500 mm, 500×500 mm, 500×600 mm, 1000×1000 mm |
| Maximum Panel Size | 3000 mm × 8000 mm |
| Skin Layer | 3K carbon fiber fabric or Carbon-Kevlar hybrid fabric |
| Core Layers | 12K UD carbon fiber fabric, fiberglass fabric, or Kevlar fabric |
| Surface Weave | Plain weave or Twill weave |
| Surface Finish | Matte or Gloss (high-gloss lacquer coat available) |
| Manufacturing Method | Heat press lamination (autoclave-grade quality) |
| Fiber Grade | High-strength T300 / T700 equivalent carbon fiber |
Key Features
- High strength-to-weight ratio — Carbon fiber sheets offer tensile strength comparable to steel at a fraction of the weight, making them ideal for weight-critical designs.
- Excellent stiffness and rigidity — Minimal deflection under load makes these sheets suitable for precision structural components and frames.
- Smooth, cosmetic surface finish — Gloss or matte finish available straight from production; no additional finishing required for display-quality applications.
- Fully customisable — Custom thicknesses, panel dimensions, surface weave patterns, and core constructions available for OEM projects.
- Sandwich panel options — Can be manufactured with Nomex honeycomb, Kevlar honeycomb, or PVC foam cores for maximum stiffness at minimal weight.
- CNC cutting service available — We offer precision CNC cutting to your exact drawings; request a quote with your DXF/DWG files.
Typical Applications
- UAV / drone frames and structural components
- RC model aircraft, cars, and marine
- Motorsport and automotive body panels, brackets, and diffusers
- Aerospace interior and structural panels
- Robotics arms, end-effectors, and chassis plates
- Medical equipment housings and imaging tables
- Musical instrument bodies and guitar tops
- Marine bulkheads and deck panels
- Industrial machinery covers and jigs
Order & Customisation
- Custom sizes on request — Standard panels are held in stock; fully custom dimensions, thicknesses, and core constructions are available — contact us with your specifications.
- CNC cutting service — We can cut sheets to your exact drawings. Send your DXF/DWG files with an enquiry for a quote.
- Sandwich panel variants — Sheets can be supplied with Nomex honeycomb, Kevlar honeycomb, or PVC foam cores. See our sandwich panels page for details.
- Enquiry form below — Fill in the form with your required size, thickness, surface finish, and quantity and we will get back to you with pricing.
Need a custom size, thickness, or sandwich panel construction? Use the enquiry form below or contact our team directly with your specifications.
