PMI Foam Cores

PMI stands for polymethacrylimide. PMI foam cores are one of the strongest options for building Sandwich composite panels. For the same density, PMI foam cores offer some of the highest overall strengths and stiffnesses of foam cores.

Their characteristics also include high dimensional stability, a closed cell structure and high fatigue life. They can be cured and used at elevated temperatures.

Why use PMI Foam Cores

High mechanical properties: It has a high specific strength and high specific modulus. Its tensile, compressive, bending and shear strength and modulus are far superior to those of other foams or light wood cores, such as PVC, PU, PET, and are isotropic. It can improve strength, improve rigidity and reduce weight.
High heat resistance: It has unique cross-linking structure, imide ring structure, high-temperature stability, and good pressure resistance. The hot deformation temperature is over 200 C. It is suitable for high temperature molding or vacuum hot pressing tank co-curing process, shortening process time, improving production efficiency and improving structural performance.
High closure rate: 95%-98% closure rate. Used in composite sandwich structure, it can avoid moisture absorption and degumming problems of honeycomb core material, improve safety performance and prolong service life. Because of its high porosity and water pressure resistance, it can be used as underwater buoyancy material.
Barrier performance: Because of its high closed porosity and fine and uniform bubbles, the material has good sound insulation, heat insulation and moisture insulation performance.
Easy to bond: suitable for epoxy, unsaturated polyester and other resin systems, high bonding strength.
Processing convenience: It is easy to machine, and can bend into various curved surfaces under heating conditions, which improves the degree of freedom of design.
Fatigue resistance: The unique molecular structure gives it good fatigue resistance, especially for composite sandwich structures under dynamic loads.
Aluminum Equivalent and Dielectric Transmittance: Aluminum Equivalent is low, and suitable for the medical equipment industry. It has low dielectric constant, low dielectric loss and good electrical insulation in a wide range of frequencies. It is suitable for radar equipment.

Here’s the link to the Technical Data Sheet : PMI foam core TDS 2023

PMI foam cores have mainly been used in higher-performance composite parts such as helicopter rotor blades, ailerons, and stringer profiles in pressure bulkheads, high-speed trains, UAVs, medical equipment, radome, and antennas.